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The drilling speed should between 3,500 rpm for thinner material--1/8 inch--and 450 rpm for thicker material--1 inch. Drilling speeds are not as critical for HDPE as they are for harder plastics such as acrylic. HDPE is soft enough to drill without any lubrication. Sand down material to finish the edges with 320-grit sandpaper. HDPE is softer than most plastics, therefore it sands faster than materials such as acrylic. For a clean or sharp edge, use a utility knife to scrape the material smooth. Hold the blade at a 60-degree angle to the material and lightly push the blade outward. Make sure there are no jagged edges that will catch the knife. HDPE is extremely difficult to glue. Therefore, using screws to join pieces together is best. Double-sided masking tape works well for temporarily joining HDPE. HDPE has a low melting point so it can be heat-formed in the same way acrylic can. |
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